New Towers

Series EX Cooling Tower

Series EX Cooling Tower

An EvapTech EX Cooling Tower is an induced draft, crossflow tower custom designed to meet our customers' requirements for cost, footprint, power consumption and pumphead. Browse the sections to the right for more information on the important details of an EvapTech Series EX Cooling Tower. For even more personal service, especially about how we can meet your specific cooling tower requirements, contact EvapTech at

Crossflow Tower Cross Section

Crossflow Tower Arrangements

A variety of crossflow tower layouts are available to meet the unique plot requirements of each individual customer.  An inline tower is the standard layout for efficiency reasons, but parallel and round configurations are also options when the overall length of an inline solution is not practical.  Contact EvapTech for guidance on the layout for your particular application at

In-Line Arrangement

The most efficient and cost effective approach to tower design. Constructing the tower in a linear fashion provides the arrangement with the least parasitic power consumption, including reduced fan energy consumption and lowest pumping head.  By providing efficient entering air access, the tower height  and cost is minimized.

Parallel In-Line Arrangement

When dictated by site constraints that would not allow a long single tower in-line arrangement, why not consider splitting the tower into two or more units arranged in a parallel in-line configuration.

"Round" Arrangement

When site restrictions dictate truly thinking outside the crossrflow "box", a round configuration may provide the solution.


Crossflow Tower Structure

The vastmajority of new counterflow towers are constructed of fire retardant fiberglass because of its high strength and fire/corrosion resistive properties. EvapTech's Newton, IL facility manufactures these pultruded parts, allowing  superior quality and lead time control. Learn more about EvapTech manufacturing here. Treated wood structures are also available. Click on the materials below for more information and contact EvapTech for guidance on the best material for your particular application at

Series EX: Pultruded Fiberglass

The standard of the industry and the material demanded by most new cooling tower purchasers. But not all FRP frames are created equal, in design or material quality.

Pultruded FRP 's strength is unidirectional and our superior designs utilize line-of-action force distribution of wind and seismic loads.

EvapTech is the only cooling tower company to manufacture our own pultrusions in our state of the art factory in Newton, Illinois. This enables EvapTech to design component strength properties to match the requirements of our frame layout, all of which is verified by rigorous component physical testing activities.

Series EXW: Douglas Fir & Redwood

Although rare, timber framed cooling towers remain available for use where the absolute lowest cost outweighs the longevity of fiberglass framed cooling towers. Wood framed towers are available in treated Douglas Fir and various grades of redwood.

EvapTech maximizes the potential of timber framed towers by utilizing FRP for critical framing components including structural connectors and distribution header supports.

Optional upgrades create hybrid towers to enhance safety and longevity with fiberglass upgrades of critical fan deck, distribution basin, and stairway components.

Crossflow Tower Fill

EvapTech's ArchBar™ fill is the most efficient splash bar in the market. The open mesh double layer design of ArchBar fill maximizes the break up of water droplets and eliminates the streaming and channeling of water that plagues PVC bar-type fills with various punched hole patterns. The open mesh strands of ArchBar resist fouling. The unique arched tubular design of ArchBar provides increased strength, improving resistance to fouling or winter ice damage and allowing ArchBar to span greater distances between supports, an essential feature for users with wide spaced tower framing members.


ArchBar Flyer

Tuflock Grid Flyer

Crossflow Performance Package Flyer 

EvapTech Crossflow Eliminators

EvapTech's DriAir80 drift eliminators represent the BACT (Best Available Control Technology) in cooling tower drift eliminators, limiting drift rates to as low as 0.0005%. Click on the pictures below for more information on EvapTech's drift eliminators, or contact

DriAir 80XF
Designed specifically for crossflow towers, our DriAir 80XF eliminators incorporate the same drift attributes as DriAir 80 while angling the eliminator blades to direct discharge air toward the fan, reducing turning losses and fan power consumption.
DriAir80 Flyer

Crossflow Water Distribution

Evenly distributed water is key to a cooling tower's thermal performance. EvapTech engineers the distribution system for each customer's unique waterflow to maximize thermal performance and minimize operating pump head. Contact EvapTech at for more information on water distribution systems.


EvapDeck Flyer

Cooling Tower Mechanical Equipment

The ability of a mechanical draft cooling tower to efficiently and reliably transfer waste heat is entirely dependent upon the reliability of the mechanical equipment package. Therefore EvapTech provides fans, gearboxes, driveshafts and motors from a select group of equipment suppliers specializing in the supply of top quality mechanical components to assure exceptional reliability of their thermal performance.  Read about EvapTech's mechanical equipment support system below and contact EvapTech at for more information on mechanical equipment.


Mechanical Equipment Support

Equally as important as the mechanical component selection,  equipment support design utilizing a properly sized round torque tube to effectively restrain rotational dynamic loads is essential to assuring the longevity of these costly and critical tower components. The devil is in the details and the design details of support bracing and its attachment to the tower structure will determine if the support effectively restrains rotational and vibration loads. 

The EvapTech Edge:

Support Sizing - EvapTech properly sizes the torque tube for the fan diameter and applied horsepower - Flexing of undersized supports is a common cause of reduced gear, motor, and driveshaft operating life.

Support Design - Equipment mounting plates braced against movement in all directions - simple bent plates welded to the tube do not provide the rigidity required by the driveshaft and will ultimately lead to failure of the shaft and gear/motor bearings.

Positive Positioning - Jack bolts are provided for ease of alignment and assure properly secured motor and gear placement - do not rely upon a simple spiral pin to maintain alignment during numerous start/stop cycles.

Structural Attachment - Torque tube loading must be applied directly to the tower's vertical column framing  with steel plates bolted directly from the support to vertical framing members - never allow horizontal framing members, plastic gromments, or hollow leg fan deck panels sandwiched between the support and tower framing to be used to transmit loads.

Vibration Bracing - Diagonal bracing immediately below the supports transmits and spreads loads into the  surrounding structure - Both pultruded fiberglass and timber are unidirectional strength materials, anticipating that vibration loading will be adequately restrained by moment loading of these members will result in a substantially reduced life cycle of mechanical components.

Crossflow Tower Upgrades

 In order to meet ourclients' custom needs and requirements, EvapTech offers a wide variety of tower upgrades designed to improve safety, matinenance access and aesthetics.  Click on the options below to learn more and contact EvapTech at for more information.

SafeLift™ Equipment Handling Packages

Whether you want to lift tools, oil, or mechanical equipment components from grade to the fan deck, EvapTech has an option available to meet the need safely.

SafeRoute™ Cable Tray Supports

Eliminate trip hazards and fan deck clutter with EvapTech supplied and installed externally mounted cable tray supports.

Retained landings and individual stair treads to avoid potentially hazardous winter grip conditions are just two of the features the separate EvapTech's stairway design from the rest.
Standard FRP ladders in safety yellow enhance safety for the life of the product by assuring long term durability and improved grip over less costly HDG steel. Options are available for intermediate landings and landings at the collection basin level to improve worker safety and save project costs.
Plenum Area Walkways

With this upgrade access to the mechanical equipment is quick, convenient, and without the need to remove the fan cylinder access door. When installed in combination with the EvapPad™ gear access platform this system provides exceptional mechanical access for routine inspection and maintenance.

Removable Aluminum Catwalk

Providing safe, convenient, and portable fan deck access to the mechanical equipment. The removable catwalk safely transports workers to either the OSHA tie-off location at the gear or to the optional EvapPad™ access platform to perform routine inspection and maintenance of mechanical components.

EvapPad™ Access Platform

Access via a removable aluminum catwalk or an FRP walkway, the EvapPad access platform provides unsurpassed access to the heart of the most critical mechanical draft cooling tower component, its gear reduction unit.

Bypass Piping

Winter operation requires direct bypass into the collection basin? Allow EvapTech to design and install the correct piping to interface with your system and the cooling tower structure.


Risers, Expansion Joints

EvapTech designer can properly design and supply above grade plant piping to fit your project needs in state of the art fiberglass construction. 


Distribution Basin Covers & Walkways

Maintenance personnel safety is of paramount importance. Why not reduce their exposure to slippery conditions and at the same time reduce chemical consumption used to control algae by installing raised distribution basin covers and full length access walkways.


Enclosed Stairway

Take safety to an elevated level by upgrading to an enclosed stairway. For those in freezing climates this can be a critical maintenance upgrade.